Technical Solutions

For New Plant - Green field project / Existing buildings
Coordinate closely with clients, engineers, architects, suppliers throughout Planning, Installation, Commissioning, Successful Implementation and Training.
Planning: Assist in defining Plant Layout including Civil requirements as well as identify and source raw materials and appropriate machinery.
Installation and Commissioning: Coordinate with civil, electrical engineers, raw materials suppliers, equipment providers, company personnel in installating and commissioning the plant.
Training: Train the local personnel in collaboration with Equipment vendors and external agencies.
Existing Plant Refurbishment: We help clients with existing plants housed in old layouts, in refurbishing to improve productivity and workflow.

Technical Consulting For Existing Plant
We provide assistance in recommending and implementing initiatives for:

• Improving Manufacturing efficiency and Plant Maintenance
  We will assess your manufacturing facility completely or explore a specific problem area and then recommend and assist in implementing following initiatives:

  • Body/Glaze Recipes to improve the yield and quality standards.
  • Modelling, Block Making and new Products Development and Standardisation by implementing new state of art technology.
  • Kiln Pyrocurve Settings to achieve best Pyrocurve to improve yield and to reduce fuel consumption.
  • Productivity /process improvement initiatives which will solve or minimise problems such as low first quality potting rates, high throughput losses.
  • Plant Maintenance - Improve plant performance by reducing Plant downtime, Process losses, Maintenance costs.
  
  

• Implementing Cost Reduction initiatives
  Our cost reduction strategies and measures will help clients achieve great results at low costs through Material substitution, Labour reduction, Energy reduction.

• Implementing world class Waste Management Practices
  Our consultants have extensive experience in implementing best waste management practices for:

  • Better Recycling systems
  • Better Disposal Systems
  • Meeting Environmental standards
  Businesses save millions annually with our successful implementation of "Kiln Waste Heat Recycling Systems".

• Arriving at Product Costing and Work Study
  We participate in conducting work study to arrive at best workload/norms for all departments in your manufacturing facility. In addition, Our consultants with many years of industry experience will guide you in arriving at product costing.